Safety In Manufacturing
with Wearable Technology

With over 15 years experience working in manufacturing…

dorsaVi in Manufacturing…

Here are a few case studies those may interest you.

Incat Tasmania Pty Ltd is a world-renowned manufacturer of high-speed catamaran ferries based in Tasmania. Incat values the health…

Worker Fatigue continues to be a challenge for many companies. dorsaVi’s wearable sensors measure physical factors that contribute to…

All businesses seek to promote marketplace competitive advantage. This could be in relation to products, services or even methodologies…

If you are interested in reading more case studies like the above, please click explore more below.

Manufacturing key benefits

  • Enhanced Worker Engagement: Utilizing wearable technology in manufacturing, we foster a more engaged and safety-conscious workforce.
  • Predictive Analytics: Our wearable sensors for manufacturing provide actionable insights for proactive risk management and maintenance.
  • Continuous Improvement: Wearable tech for industrial safety enables ongoing enhancements in processes and worker safety.
  • Proactive Risk Prevention: Industrial safety wearables anticipate potential hazards, ensuring a safer manufacturing environment.
  • Real-time Insights: Gain immediate feedback on worker movements and safety metrics with our manufacturing process wearables.
  • Data-Driven Decision-Making: Harness comprehensive data from our wearables to optimize production and safety.

Data insights captured

Leveraging advanced analytics and real-time monitoring, data-driven insights
are revolutionising the manufacturing landscape.

Repetitions of Movement
Tracking and quantifying repetitive actions, offers insights into movement patterns that could put you at a higher risk of injury.

Vibration (Whole Body Vibration & Hand-Arm Vibration)
Capture whole body vibration and hand-arm vibration levels during everyday, work related tasks.

Range of Movement
By measuring joint flexibility and constraints, identify limitations in a workers range of motion.

Video Synced with Data
Live synchronisation of recorded video with the collected data, offers a comprehensive view of a workers movements.

Sustained Positions
Monitoring of prolonged postures helps workers and employees identify positions that may lead to discomfort or strain.

Physical Exertion
Accurately quantify the level of physical exertion during everyday tasks.

Proportion of Time in Risk Zones
Analyses the duration of time spent in higher risk positions.

Muscle Activity (EMG)
Assessing muscle engagement levels during work tasks helps identify worker overexertion or imbalances.

Worker Fatigue
Tracking and managing worker fatigue is crucial for injury prevention, as it alerts employees and supervisors what tasks pose a higher risk when workers are fatigued.

Using ViSafe+ in the Manufacturing Industry

Elevate manufacturing operations with our advanced workplace solution. Through real-time monitoring and data insights, we enhance efficiency and minimise injury risks. ViSafe+ offers comprehensive ergonomic analysis, optimising workflows and ensuring your team’s well-being. Experience heightened productivity and a safer workplace with our tailored solution.

Real Life Experiences

Don’t just take our word for it!

Have a Question?

Frequently Asked Questions

The placement of ViSafe+ sensors is crucial for optimizing wearable technology in manufacturing. As wearable device manufacturers, dorsaVi ensures that these sensors are positioned on key body areas like the spine, lower back, shoulders, and arms to provide accurate movement analysis and ergonomic assessment. This is essential for identifying high-risk movements and measuring load on the body, which are critical for industrial safety and manufacturing efficiency. The sensors can be worn directly on the skin or secured over clothing, making them versatile for different manufacturing processes. By leveraging wearable tech for industrial safety, ViSafe+ aids in proactive risk prevention and worker health monitoring, contributing to a safer and more productive manufacturing environment.

The use of ViSafe+ benefits businesses in several ways:

  • Reduced Manual Handling Costs: ViSafe+ provides precise data on manual handling activities, enabling businesses to identify areas for improvement and potentially reduce related costs by 30-40%.
  • Increased Workforce Engagement: By involving employees in the safety process and providing feedback on their movements, ViSafe+ can lead to higher levels of workforce engagement.
  • Positive Safety Culture: The data-driven approach of ViSafe+ helps cultivate a safety-first mindset among employees, contributing to a more positive safety culture.
  • Lowered Injury Rates: With accurate monitoring and analysis, ViSafe+ can help reduce the frequency of work-related injuries, leading to a safer workplace.
  • Improved Productivity: By minimizing risks and promoting safer work practices, ViSafe+ can enhance overall productivity in the workplace.

These benefits make ViSafe+ a valuable tool for businesses looking to improve safety and efficiency.

In a standard ViSafe+ assessment, key body parts such as the lower back and shoulders can be assessed using wearable sensors. Additionally, sensors can be applied to the cervical spine (neck) and forearms to measure neck range of movement and forearm muscle activity. This comprehensive assessment allows for a detailed analysis of movements and ergonomic risks in the workplace.

Through ViSafe+, businesses can obtain various data insights to enhance safety and efficiency in manufacturing. These insights include:

  • Physical Exertion: Measurement of the intensity and duration of physical tasks to optimize manufacturing processes.
  • Worker Fatigue: Monitoring fatigue levels to ensure workplace safety and prevent accidents.
  • Muscle Activity (EMG): Analysis of muscle exertion to reduce the risk of musculoskeletal injuries.
  • Video Synchronization: Integration of video with data for a comprehensive view of worker movements.
  • Repetition of Movements: Tracking repetitive tasks to identify areas for ergonomic improvements.
  • Range of Movement: Assessing the flexibility and range of motion to enhance worker health.
  • Sustained Positions: Identifying prolonged postures that may lead to discomfort or injury.
  • Risk Zones: Evaluating the time spent in ergonomic risk zones to implement corrective measures.
  • Vibration: Monitoring exposure to whole body vibration (WBV) and hand-arm vibration (HAV) to prevent related health issues.

These insights are invaluable for wearable tech companies in manufacturing like dorsaVi, as they help in creating industrial safety wearables that ensure a safer and more productive workplace.

To ensure the security of workers’ data, dorsaVi has prioritized data privacy and security by obtaining ISO 27001 certification, a global standard in information security. This certification demonstrates dorsaVi’s commitment to protecting all captured data to the highest standards

The cost of ViSafe+ depends on the subscription level you choose. ViSafe+ offers four pricing tiers: Lite, Insights, Premium, and Consulting. The pricing begins at $12/assessment per worker for our Lite product, to $500/month for our Premium product. If you’re unsure about the best option for your needs, don’t hesitate to reach out to our customer service team today! For full pricing breakdown click here.

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